What Causes Die Cutting Punch Wear and How to Prevent It

Die cutting punch wear is a so common problem that degrades the quality and efficiency of this standard process. What Causes Punch Wear – and How to Prevent It Understanding what causes punch wear is an important part of maintaining machine performance and obtaining repeatable results. As the one of professional manufacturer, TUOYU show you more about this subject. 

What Are the Common Causes For Die Cutting Punch Wear? 

Die cutting punch wear can result from a number of causes: material, die design, cut rate, cut pressure and maintenance. One of the most common causes of punch wear is application material that are abrasive in nature and over time causes the cutting edge of the punch to become dull. An improper die can also be a culprit; an uneven wear of punch face can cause the short life. Sleep is occasionally the result of a high-speed cut or an over pressure on the punch which may contain force factor. Insufficient maintenance in the form of not having a punch lubricated as required, and not cleaning and inspecting it for wear after use will also contribute to wear abrasion on a punch and reduce its lifespan. 

How to Avoid the Wear of Die-Cutting Punches? 

The wear of die cutting punches can be avoided by means of servicing, careful using them and material/cutting parameters selection. If you want to avoid wear and tear, however, it is also important to select the appropriate type of punch for the material that needs to be cut out: as well as your tool being manufactured from a robust material that can ‘take’ the cutting procedure! A good die design is also important since it can help spread the cutting force uniformly, and minimize wear on punch. As long as your machine is properly maintained (like cleaning the punch after every use and applying some enamel safe lube – also when necessary), it’ll last you many, MANY years. Furthermore, setting cutting parameters (speed and pressure) properly at optimal levels can alleviate the load to be exerted on the punch and avoid shorter life. If you implement these preventative measures you can be guaranteed that your die cutting machines will stay in the best condition possible making great quality work for a very long time. 

Extending the Life of Die Cutting Tools

Die cutting punches are indispensable instruments for punching shapes in a wide range of materials. Eventually, with all that use, the punches will wear out. The maintenance is an important factor to determine the cause of die cutting punch wear. For die cutting punches, it is important to clean them after each use in order to prolong their life-span. It prevents accumulation of debris and prolongs sharpness of the blade. 

Furthermore, punch wear can also be avoided by adjusting the right pressure and speed when working with your die cutting machine. Make sure to adhere to the manufacturer’s recommendations regarding the punch size and type of material punched so you don’t put extra wear on your punches. High-quality punches from TUOYU Punches You can also have an impact on the life of your punching mitts by investing in some high quality punches, as these are made out of tough materials that are designed to take a beating. 

Where to Find the Best Deals on Wholesale Die Cutting Punches

If you interested to buy the die cutting punch in a large quantities, TUOYU has many kind sets of high-quality equipment’s at fair prices. Buying wholesale that will save you money and can keep a punch handy in your office, craft room or kitchen. TUOYU also provides the bulk purchase discounts, which are very popular with both business and normal customers for die cut punches. 

Quality is one thing that you must keep in mind when buying die cutting punches on wholesale. TUOYU tool punches are durable and accurate, perfect for all of your punching needs. With TUOYU purchasing you can always trust that you are receiving the best deals on wholesale die cut punches without all those pesky other costs. 

Typical Application Errors That Lead to Die Cutting Punch Wear

Die Cutting Punches Wear and Tear – 6 Common Problems There are many factors that can cause wear and tear to die cutting punches. Using the Incorrect Material for Punches One of the biggest causes this distortion is where material is being used with punches that should not wind. Some materials like heavy, thick cardstock or metal may wear down the punches more quickly and be too hard to use. It is crucial to find the appropriate punch type for the material being punched to avoid damage. 

Overloading the machine is another common cause of die punch wear. Apply too much pressure when using punches, or cut through too many layers of fabric at a time, and they can become dull and less effective. This can be avoided my using the manufacturers recommended maximum material thickness the punches will cut on. 

Through awareness of these common problems and careful maintenance of your die cutting punches, you can increase their life and keep them cutting well for all your cutting needs. If you invest in some decent quality punches like these from TUOYU, and maintain them correctly, then they should last a long time.